Dongqi Crane customizes MGO and MHO gantry cranes for Philippine customers

Dongqi Crane Customizes MGO and MHO Type Gantry Cranes for a Philippine Customer

Introduction

In the global industrial market, the demand for cranes is growing rapidly, especially in regions with developed logistics and manufacturing sectors. In 2024, Dongqi Crane successfully designed and manufactured 1 MGO type and 6 MHO type gantry cranes for a Philippine customer. These cranes are equipped with European-style electric hoists, with load capacities of 5 tons and 10 tons, respectively. This project not only demonstrates Dongqi Crane’s technical expertise in crane design and manufacturing but also showcases its service capabilities in the global market. This article will delve into the project’s background, design and manufacturing process, technical features, customer feedback, and market impact, providing valuable insights for the industry.

Project Background

As a rapidly developing economy, the Philippines has a high demand for efficient and reliable lifting equipment in its manufacturing and logistics industries. In recent years, with the acceleration of infrastructure construction and the booming manufacturing sector, the demand for cranes in the Philippines has grown significantly. The customer is a multinational manufacturing enterprise with multiple production bases in the Philippines, primarily engaged in the production and export of heavy machinery. Due to the expansion of production scale, the customer urgently needed a batch of high-performance gantry cranes to improve logistics efficiency and warehouse management capabilities.

Leveraging its extensive experience in crane design and manufacturing, Dongqi Crane successfully secured this important order. The customer’s requirements included not only the performance and quality of the equipment but also a comprehensive project solution encompassing design, manufacturing, transportation, installation, and after-sales service. Through multiple communications with the customer, the Dongqi Crane team gained a deep understanding of the customer’s specific needs, including the working environment, load types, and operating frequency, and proposed a customized solution based on this information.

Customer Industry Information

The customer operates in the heavy machinery manufacturing industry, producing products such as construction machinery, mining equipment, and agricultural machinery. These products are typically large in size and heavy in weight, requiring efficient lifting equipment for handling and assembly during the production process. Additionally, the customer’s products are mainly exported to regions such as Southeast Asia, South America, and Africa, necessitating high logistics efficiency and warehouse management.

In the heavy machinery manufacturing industry, gantry cranes are indispensable equipment. They not only improve production efficiency but also ensure operational safety. The main application scenarios for gantry cranes include:

1. Production Workshops: Used for the assembly and handling of heavy machinery.
2. Warehousing Areas: Used for the storage and dispatching of goods.
3. Loading and Unloading Docks: Used for the loading and unloading of import and export goods.

Industry Demand for Gantry Cranes

1. Efficiency
   The heavy machinery manufacturing industry operates at a fast pace, requiring highly efficient equipment. Gantry cranes must be able to quickly and accurately handle and position loads to ensure smooth production line operations.
2. Safety
   The handling of heavy machinery involves significant safety risks, so gantry cranes must be equipped with advanced safety systems, such as overload protection, limit switches, and emergency stop functions, to ensure operator safety.
3. Durability
   Due to the heavy weight of machinery, gantry cranes must be highly durable to withstand frequent heavy-load operations. Additionally, the equipment must be able to adapt to harsh working environments, such as high temperatures, humidity, and dust.
4. Flexibility
   The heavy machinery manufacturing industry has diverse production needs, requiring gantry cranes to be highly flexible and adaptable to different loads and working environments. Modular design and intelligent control systems are key to achieving this goal.
5. Energy Efficiency and Environmental Protection
   With increasing environmental awareness, the heavy machinery manufacturing industry has higher demands for the energy efficiency and environmental performance of equipment. Gantry cranes must adopt energy-saving technologies, such as European-style electric hoists, to reduce energy consumption and operational costs.

Design and Manufacturing

The Dongqi Crane engineering team first conducted a detailed analysis of the customer’s specific requirements. The customer’s production base had limited space but needed to handle large and heavy goods, placing high demands on the structural design, operational precision, and safety of the cranes. Based on this information, the team designed the MGO and MHO type gantry cranes.

MGO Type Gantry Crane: This is a universal crane suitable for various working environments. Its design features a robust structure and stable operation, capable of adapting to different load requirements. The MGO crane has a load capacity of 10 tons, meeting the customer’s needs for heavy machinery handling. Additionally, the MGO crane is equipped with an intelligent control system, enabling precise load positioning and movement to improve operational efficiency.

MHO Type Gantry Crane: This crane is optimized for high-frequency, high-precision operations. With a load capacity of 5 tons, it is suitable for medium-load handling and warehouse management. The MHO crane has a more compact design, allowing flexible operation in limited spaces. Moreover, the MHO crane adopts a modular design, facilitating transportation, installation, and maintenance.

Both types of cranes are equipped with European-style electric hoists, renowned for their efficiency, stability, and ease of maintenance. These hoists provide smooth lifting and movement while significantly reducing energy consumption, aligning with the customer’s energy-saving and environmental requirements. Additionally, all equipment is equipped with advanced safety systems, including overload protection, limit switches, and emergency stop functions, to ensure operational safety.

During the manufacturing process, Dongqi Crane strictly adhered to international quality standards, ensuring that each crane’s performance and quality met the customer’s requirements. All critical components were made from high-strength materials to ensure durability under heavy loads and frequent use. Furthermore, Dongqi Crane provided the customer with detailed equipment operation and maintenance manuals to facilitate better use and upkeep of the equipment.

Technical Features

1. European-Style Electric Hoists
   The European-style electric hoist is one of the core components of this project, known for its compact structure, smooth operation, and low energy consumption. Compared to traditional electric hoists, the European-style hoist uses advanced motors and transmission systems, offering higher lifting speeds and more precise load control. Additionally, it has excellent sealing performance, enabling it to adapt to harsh working environments.
2. High-Strength Materials
   To ensure the durability and safety of the cranes, Dongqi Crane used high-strength alloy steel and special steel for critical components. These materials can withstand heavy loads and frequent use while effectively resisting corrosion and wear, thereby extending the equipment’s service life.
3. Intelligent Control System
   The cranes in this project are equipped with intelligent control systems, enabling precise load positioning and movement. The control system features a human-machine interface (HMI) design, making it simple and intuitive to operate, even for inexperienced personnel. Additionally, the control system includes fault diagnosis capabilities, allowing real-time monitoring of the equipment’s operating status and timely detection and resolution of issues.
4. Modular Design
   The MHO crane adopts a modular design, facilitating transportation, installation, and maintenance. This design not only shortens installation time but also reduces transportation costs. Moreover, the modular design simplifies equipment maintenance, allowing customers to replace or upgrade specific modules as needed without overhauling the entire system.
5. Safety Systems
   Safety is a top priority in crane design. The cranes in this project are equipped with multiple safety protection devices, including overload protection, limit switches, emergency stop functions, and anti-collision systems. These safety features effectively prevent accidents during operation, ensuring the safety of operators.

Customer Feedback

Since being put into operation, these cranes have earned high praise from the customer for their outstanding performance and reliability. The customer particularly appreciated Dongqi Crane’s professionalism in project management and after-sales service. During the installation phase, Dongqi Crane dispatched a professional technical team to the customer’s production base to guide the installation and commissioning of the equipment, ensuring smooth operation. Additionally, Dongqi Crane provided comprehensive training to help operators familiarize themselves with the equipment’s use and maintenance.

The customer reported that these cranes not only improved their logistics efficiency but also significantly reduced operational costs. The energy-saving features of the European-style electric hoists substantially lowered energy consumption, while the precise control capabilities of the intelligent control system minimized operational errors and enhanced efficiency. Furthermore, the equipment’s durability and low failure rate saved the customer considerable maintenance costs.

Market Impact

This collaboration not only strengthened Dongqi Crane’s influence in the Southeast Asian market but also showcased the competitiveness of Chinese manufacturing on the global stage. Through this successful case, Dongqi Crane further solidified its leading position in the global crane industry. Additionally, this project helped Dongqi Crane secure more international orders, particularly in emerging markets such as Southeast Asia and South America.

Dongqi Crane’s success also provides valuable lessons for other Chinese companies. In the global market, companies must not only possess strong technical capabilities but also offer comprehensive solutions and high-quality after-sales service. Only by doing so can they stand out in the competitive market and earn the trust and support of customers.

Conclusion

Dongqi Crane’s customized MGO and MHO type gantry crane project for the Philippine customer is a perfect example of the integration of technology and service. This project not only met the customer’s specific needs but also laid a solid foundation for Dongqi Crane’s expansion in the global market. In the future, Dongqi Crane will continue to focus on technological innovation and service optimization, providing global customers with superior crane solutions.

Through this case study, we can see that the development of the crane industry relies not only on technological advancements but also on a global perspective and a customer-centric service philosophy. Dongqi Crane’s success offers valuable insights for the industry and sets an example for Chinese manufacturing on the global stage.