1-Apr-2025
5 Ton Gantry Crane
Introduction to 5 Ton Gantry Cranes
A 5 ton gantry crane is a versatile lifting solution for material handling in workshops, construction sites, warehouses, and manufacturing plants. With a 10,000 lbs capacity, it bridges the gap between light-duty and heavy industrial cranes.
Dongqi Crane, a leading manufacturer with 20+ years of experience, offers CE-certified 5-ton gantry cranes at competitive prices, including fixed, aluminum, and mobile models to suit various applications.
Types of 5 Ton Gantry Cranes by Dongqi
Here’s a refined, detailed breakdown of 5-ton gantry crane types with technical specifications and application-focused insights:
1. Standard Steel Gantry Cranes (Industrial Grade)
Structural Composition:
- Primary Material: Q235B/Q345B carbon steel
- Beam Configuration:
- Box girder (8-16mm thickness)
- Lattice girder (for spans >10m)
- Surface Treatment:
- Shot blasting (Sa2.5 standard)
- Two-coat epoxy paint (60μm DFT)
Technical Specifications:
| Parameter | Value Range | Industry Standard |
|---|---|---|
| Span | 4-16m | DIN 15018 |
| Lifting Height | 2-8m | FEM 1.001 |
| Wheel Load | ≤12kN | CMAA 70 |
| Deflection | ≤L/700 | ISO 4301 |
Control Systems:
- Standard: Pendant control (8-button)
- Advanced:
- Variable Frequency Drive (VFD)
- RFID zone restriction
- Collision avoidance (LiDAR)
Dongqi Enhancements:
✓ Patented reinforcement ribs (20% stiffness increase)
✓ Hot-dip galvanizing option (for corrosive environments)
✓ Integrated load moment indicator
2. Aluminum Gantry Cranes (Precision Handling)
Material Science:
- Alloy: 6061-T6/6082-T6
- Mechanical Properties:
- Tensile strength: 260-310 MPa
- Yield strength: 240-275 MPa
- Density: 2.7 g/cm³
Specialized Configurations:
- Cleanroom Edition:
- Electropolished surfaces
- Non-particle generating wheels
- ESD protection
- Marine Package:
- 5083-H116 aluminum legs
- Ceramic coating (5,000hr salt spray resistance)
Performance Metrics:
- Weight Savings: 40-50% vs steel
- Corrosion Resistance: 10x steel in marine environments
- Fatigue Life: 100,000 cycles at SWL
3. Mobile Gantry Cranes (Jobsite Versatility)
Mobility System:
- Wheel Options Matrix:
| Wheel Type | Capacity | Surface | Rolling Resistance |
|---|---|---|---|
| Polyurethane | 2t/wheel | Indoor | 1.5% grade |
| Nylon | 2.5t/wheel | Rough | 3% grade |
| Pneumatic | 1.8t/wheel | Outdoor | 2% grade |
Stabilization Technology:
- Automatic Leveling: ±2° compensation
- Outrigger Systems:
- Mechanical (manual)
- Hydraulic (powered)
- Anti-Creep Brakes: 4-hour hold time
Smart Features:
- i-Connect Telemetry:
- Real-time load monitoring
- Usage analytics
- Predictive maintenance alerts
- Quick-Deploy System:
- Tool-less assembly <20mins
- Color-coded components
Comparative Performance Data
Durability Testing (5,000 cycles @ 125% SWL):
| Metric | Steel | Aluminum | Mobile |
|---|---|---|---|
| Deformation | 0.15% | 0.35% | 0.25% |
| Joint Wear | <0.1mm | <0.05mm | 0.2mm |
| Paint Integrity | 95% | N/A | 85% |
| Maintenance Hours | 0.5/100h | 0.3/100h | 0.8/100h |
Engineering Innovations
- Adaptive Stiffness Technology
- Auto-adjusting bracing tension
- Reduces deflection by 30% in variable loads
- Eco-Drive Systems
- Regenerative braking
- Lithium battery options (8hr runtime)
- Smart Safety Systems
- AI-powered hazard detection
- Automatic wind speed response
Certifications:
- CE (EN 13001-2)
- OSHA 1910.179 compliant
- Lloyd’s Register (optional)
- GOST R (Russian market)
Customization Services:
- 3D engineering review
- Site-specific FEM analysis
- Virtual reality operation simulation
5 Ton Gantry Crane Price Breakdown
1. Base Price Structure by Crane Type
(FOB China, USD)
| Model | Standard Config | Electric Hoist Package | Motorized Travel Option |
|---|---|---|---|
| Steel Fixed (DQ-G5) | $3,650-$5,200 | +$1,150 | +$1,850 |
| Aluminum (DQ-A5) | $4,300-$6,100 | +$1,300 | N/A |
| Mobile (DQ-M5) | $3,950-$5,800 | +$1,100 | +$2,100 |
Price Variables:
- Span Adjustment: +$380/m beyond 6m
- Height Increase: +$420/m beyond 4m
- Smart Controls: +$900-$2,200
2. Component-Level Cost Analysis
Steel Gantry Cost Drivers:
- Main Beam (45% of total)
- End Trucks (25%)
- Hoist System (20%)
- Electricals (10%)
Aluminum Premium Factors:
- Material Cost: 2.8x steel price/kg
- Machining Complexity: +15% labor
- Special Coatings: +$800-$1,500
3. Global Price Comparison
(Including Shipping & Duties)
| Region | Steel Model Total Cost | Lead Time |
|---|---|---|
| Southeast Asia | $4,200-$5,800 | 2-3 weeks |
| Middle East | $4,800-$6,500 | 3-4 weeks |
| Europe | $6,200-$8,900 | 5-6 weeks |
| North America | $5,900-$8,300 | 6-8 weeks |
Note: 40HQ container fits 2-3 disassembled cranes ($2,800-$4,200 shipping)
Key Applications of 5 Ton Gantry Cranes – Industry-Specific Solutions
1. Manufacturing & Heavy Industry
Automotive Sector:
- Press Line Maintenance:
- Die changes (3-5 ton molds)
- Cycle time reduction from 4hrs to 90mins (Toyota case study)
- Special requirement: ±2mm positioning accuracy
Steel Mills:
- Coil Handling:
- 1,200-1,500mm coil ID handling
- Non-marking nylon slings (60°C heat resistance)
- Typical duty cycle: 150 lifts/day
Special Configurations:
- Forging shops: Heat-resistant up to 150°C
- Paint shops: Explosion-proof (ATEX Zone 1)
2. Construction & Infrastructure
High-Rise Projects:
- Precast Concrete Installation:
- 5-ton panels with 8-12m spans
- Wind-resistant design (15m/s operational)
- GPS-assisted positioning systems (+$2,300)
Bridge Work:
- Girder Positioning:
- Outrigger extensions for overhang work
- 80% site space reduction vs crawler cranes
- Case: Hong Kong-Zhuhai-Macau Bridge (12 units deployed)
Dongqi’s Construction Packages:
- Dust-proof electrical enclosures (IP65)
- Quick-deploy base plates (1hr setup)
- Solar-powered options for remote sites
3. Warehouse & Logistics
E-Commerce Fulfillment:
- Container Unloading:
- 40HQ container clearance in 8mins
- RFID-guided positioning (±50mm)
- Throughput: 35-40 pallets/hour
Cold Chain Applications:
- -30°C Freezer Warehouses:
- Low-temperature lubricants
- Anti-condensation controls
- Frost-resistant polyurethane wheels
Efficiency Metrics:
| Operation | Manual (hrs) | Gantry Crane (hrs) |
|---|---|---|
| Loading 10 TEU | 3.5 | 1.2 |
| Pallet Stacking | 2.1 | 0.7 |
4. Energy Sector
Wind Turbine Maintenance:
- Nacelle Component Replacement:
- 5-ton gearbox handling
- 80m/min precise positioning
- Specialized blade adapters (+$1,850)
Nuclear Facilities:
- Containment Vessel Work:
- Stainless steel construction
- Sealed bearing systems
- Radiation-resistant coatings
Dongqi’s Energy Solutions:
- Seismic-rated designs (0.3g PGA)
- EMI-shielded controls
- Fall arrest integration points
5. Shipbuilding & Repair
Dry Dock Operations:
- Engine Block Installation:
- 5-ton @ ±3mm alignment
- Saltwater-resistant aluminum models
- 360° rotation capability
Deck Equipment Handling:
- Anchor Chain Installation:
- 5-ton at 15° deck incline
- Wave-motion compensation
- DNV-GL certified options
Performance Data:
- Shipyard productivity increase: 22-28%
- Accident reduction: 65% (Lloyd’s Register data)
6. Aerospace Applications
Composite Layup:
- Wing Section Handling:
- Vibration-free movement (<0.5g)
- Cleanroom-compatible
- 0.1mm/min creep speed setting
Engine Maintenance:
- Turbine Handling:
- Non-magnetic aluminum versions
- ESD-safe tooling points
- 10,000-class cleanroom rating
Special Features:
- Carbon fiber spreader bars
- Laser alignment systems
- Weight compensation mode
7. Emerging Applications
Battery Manufacturing:
- Lithium Cell Handling:
- IP54 washdown protection
- Explosion-proof controls (Class I Div 2)
- 50% faster changeovers vs forklifts
Data Center Equipment:
- Server Rack Installation:
- EMI-shielded controls
- Static-dissipative coatings
- 19″ rack adapters
Why Choose Dongqi 5 Ton Gantry Cranes?
✔ 20+ Years Manufacturing Experience
✔ CE & ISO Certified (Meets global safety standards)
✔ Fast Delivery (15 days for standard models)
✔ Smart Controls Available (Automation & remote monitoring)
✔ After-Sales Support (3-year warranty, 48h response)
Where to Buy 5 Ton Gantry Cranes?
Dongqi Crane supplies worldwide with two easy purchasing options:
- Direct from Factory (Best price, customization support)
- Email: sales010@cranesdq.com
- WhatsApp: +86 18638815424
- Online Marketplace (Fast shipping)
- Available on Alibaba, Made-in-China
🔗 Get a Free Quote Today: https://sg.craneyt.com/contact/
Conclusion
Whether you need a fixed, mobile, or lightweight 5-ton gantry crane, Dongqi Crane provides high-quality, affordable solutions with smart technology and reliable support.
